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9323 Hamilton
Mentor, Ohio 44060 - USA
Tel:+1-440-357-1400
Fax:+1-440-357-1416
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Scientific Solutions® Inc.
Products for Cement Mixing
Scientific Solutions has been providing products for Cement Mixing
Applications since the early 1980s. These products are used
to provide control and to monitor the mixing of cement, aggregate and
water to create the proper concrete mixture.
A typical cement mixing installation will have a computer that has a
Scientific
Solutions BaseBoard product installed. The BaseBoard product is
connected to indicators that provide measurements from a scale.
Scientific Solutions offers both the ISA and the PCI versions of the
BaseBoard. Historically, the cement mixers have used the ISA
version. The PCI version should work equally well, and actually
can provide an easier and better cable solution. Please consult
with Scientific Solutions Technical support if you are interested in
using the PCI version.
Erie Strayer is one of the major suppliers of cement mixers using
Scientific Solutions products.
IF YOU ARE BLOWING UP THE BASEBOARD
DIGITAL CIRCUITS, YOU SHOULD READ THIS!
Issues
when Interfacing the BaseBoard to the Rice Lake RL-520 Weight Scale
Indicator.
The BaseBoard / ISA contains four main Digital I/O controllers. These
are the 40pin chips located along the top of
the card. In some cement mixing applications, these Digital I/O
controllers become damaged. This issue appears to be associated
with
interfacing
the BaseBoard to the Rice Lake Indicator Model RL-520. Scientific
Solutions tested the BaseBoard with the Rice Lake model RL-520 and
found that depending upon how devices are
powered-up and initialized, a situation could exist that causes
"Latch-up" damage to the BaseBoard circuits.
This does not appear to be a design problem with the BaseBoard or the
RL indicator,
but rather is a system issue of properly mating the two pieces of
equipment.
To solve this issue, Scientific Solutions suggests that you install
Opto Isolation INPUT modules on the BaseBoard.
The Opto Isolation module attaches directly onto the BaseBoard card
inside the computer and provides protection from damage when power is
off to the BaseBoard but inputs from external equipment are active (a
potential situation when interfacing to the RL indicators). The Opto
module provides 2500v
optical isolation protection and can handle over-voltage inputs and
floating grounds. The Opto Isolation INPUT modules are about 2” x 3”
with a 40 position socket connector and a 50 pin header connector. The
module plugs onto the current 40 pin connector of the BaseBoard. The 50
pin header of the Opto Isolation INPUT module is then used to connect
to a ribbon cable.
Without
the Opto-Isolation INPUT module, the cable from the BaseBoard to the RL
Indicator is 40 conductor with:
- A 40 position socket connector on one end to
connect directly to the
BaseBoard
- A DB37 connector on the other end to connect to
the
RL-520 indicator.
With the
Opto Isolation INPUT module, the ribbon
cable from the RL indicator changes. The cable is now 50
conductor instead of 40.
The 50 conductor cable has:
- A 50 position socket connector on one end to
connect to the Opto INPUT module
- A 50 position socket connector on the other end to
connect to an RL Adapter
- The RL Adapter performs the following tasks
- Converts 50pin BaseBoard to DB37 pin RL-520 Connector
- Provides proper wiring of data and status signals
- Includes circuit with current limiting protection
Scientific Solutions
offers the Opto Isolation module and a Cable & Adapter kit that can
be purchased directly from Scientific Solutions and
installed in the field. With these items, the customer has
everything they need to install the Opto Isolation INPUT module and
cabling to protect their BaseBoard product from damage.
- The
BaseBoard / ISA has four ports, labeled P1 thru P4.
- Most cement
mixing installations only use two of the four ports.
- Normally one port per scale
indicator, and most installations have two scales
- So for the
typical installation, you will need two Opto Isolation modules with
cables & adapters.
- Qty=2, of Opto Input Module
- Qty=2, of Cable & Adapter
Kit
Currently, Scientific Solutions has a Cable & Adapter kit for the
Rice Lake Indicator Model: RL-520.
Using
the
Opto Isolation INPUT module isolates the BaseBoard electronics from the
indicator and therefore allows more versatility to use different
indicators if desired, i.e. changing from one indicator to another
would be more transparent.
If you require a Cable & Adapter kit for a different
indicator, please
contact Scientific Solutions to discuss your needs.
Scientific
Solutions Cement Mixing Products
Part
Number
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Image
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Product Overview
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More
Information
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020025
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BaseBoard / ISA card
Product
Includes:
- BaseBoard / ISA for inside the computer
- Win-32 device drivers and LabPac32 library
For your convenience, Scientific Solutions can pre-configure your
BaseBoard / ISA card with Opto-Isolation INPUT or OUTPUT modules if you
desire.
Features
Include:
- Full Size ISA Interface
- 40pin header connectors provide up to 96 Digital I/O
- Uses ribbon cable connections from the BaseBoard card
- Unique design uses single ISA slot with special bracket to
accommodate the four ribbon cables.
- Easy to add Opto-Isolation modules to the BaseBoard / ISA
card
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Full
Description and
Specifications
Frequently Asked Questions
BaseBoard / ISA
Manual (html)
BaseBoard / ISA
Manual (PDF) |
Scientific
Solutions Cement Mixing Accessories
Part
Number
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Photo
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Product Overview
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More
Information
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IC100019
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BaseBoard Digital I/O Control
Chip
- Replacement Chip
- If you find you are blowing up the Digital I/O interface,
then you may want to consider purchasing an Opto-Isolator module
- Read Discussion earlier in this page about interfacing
the BaseBoard to your weighing scale indicator.
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020027
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Opto Isolation INPUT module
- Module Only (order interface cable & adapter for
your particular indicator
separately)
- Snaps right on the BaseBoard / ISA inside the computer
- Optical Isolation for 24 Digital I/O signals
- Provides 2500v Optical Isolation
- Provides for control of higher voltage and current signals
- Helps Prevent damage to BaseBoard due to external equipment
and "Latch-up"
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Full
Description and Specifications |
020040
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(adapter & cable)
(close up of Adapter)
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RL-520 Interface Cable &
Adapter Kit
- Cable and adapter to interface the BaseBoard with an Opto
Module to the Rice
Lake Indicator Model RL-520
- 50pin Ribbon Cable
- 6 foot length
- 50pin connectors on each end
- One end directly to the Opto Isolation Module installed
on the BaseBoard
- Other end connects to the Interface Adapter which is
installed on the back of the RL-520
- Interface Adapter
- Converts 50pin BaseBoard to DB37 pin RL-520 Connector
- Provides proper wiring of data and status signals
- Includes circuit with current limiting protection
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Full
Description and Installation Instructions
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Specifications subject to change without notice.
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